Challenge & Solution
Inline Full Inspection of Food Package Sealing
ChallengeUnder lighting fluctuation and package glare, misjudgment rates reach 30%–40%; loosening rules to cut false stops then let real-defect miss rates climb to 20%–30%.
SolutionAI-AOI shifts from hardcoded thresholds to learned defect features, combining seal, label, and print-code inspection at a single station.
99.5%+Detection accuracy (was <70%)
-61%Quality-complaint reduction
+20%Line OEE improvement