Inspection · 3D AI AOI Equipment · 3D EQUIPMENT

AI inspection with 3D measurementmicron-level 3D inspection.

DaoAI IRIS ANT P5 / P5D in-line 3D PCBA AOI — a 21MP camera with a four-direction Scheimpflug projector: ±6μm height accuracy, 10μm optical resolution, a 25 mm measuring range and inspection speed above 10 cm²/s. Single- or dual-lane, running the AI AOI software system. Next-generation term for this category: ACI, automated cognitive inspection.

IRIS ANT P5 / P5D · inline 3D PCBA AOI
IRIS ANT P5 / P5D · inline 3D PCBA AOI
FLAGSHIP · P5D IRIS ANT P5D · Dual-lane in-line 3D AOI

±6μm height accuracy · 10μm optical resolution · 25 mm range · >10 cm²/s inspection speed

View details
±6μmheight accuracy (with calibration tool)
10μmoptical resolution
21MPhigh-speed industrial camera
4-wayScheimpflug projection
>10cm²/sinspection speed
25mmmax height range

How to choose

  1. One lane or two?P5 serves a single lane; P5D runs two lanes in parallel from one machine, for high-throughput SMT. Vision system and detection capability are identical.
  2. Appearance only, or height as well?Missing parts, polarity and character checks are covered by the 2D models P3 / P3D. Fillet height and volume, coplanarity and lifted leads require 3D metrology → P5 / P5D.
  3. Are your boards and parts in range?PCB 50×50–500×600 mm on the P5 (500×300 mm per lane on the P5D), thickness 0.6–5 mm, component height 50 mm top / 40 mm bottom, minimum component 0603 (mm) / 0201 (inch). Anything outside that range: confirm a custom configuration with our team.
IRIS ANT P5 single-track inline 3D AI AOI systemIn-line 3D · single lane

P5

One SMT lane, in-line 3D inspection

Camera / 3D technology
21MP camera · 4-direction Scheimpflug projector
PCB size
50×50 – 500×600 mm
Height accuracy / range
±6μm / 25 mm
Ask about P5
IRIS ANT P5D dual-track inline 3D AI AOI systemIn-line 3D · dual lane

P5D

Two lanes in parallel · high throughput

Camera / 3D technology
21MP camera · 4-direction Scheimpflug projector
PCB size
50×50 – 500×300 mm (dual lane)
Height accuracy / range
±6μm / 25 mm
Ask about P5D

3D Defect Types

TombstoneLifted LeadCoplanarityInsufficient solderExcess solderHeight deviationBGA void3D misalignmentComponent float heightWarpage
Height & coplanarity (3D)
Height & coplanarity (3D)
Lifted lead
Lifted lead
Through-hole pins (3D)
Through-hole pins (3D)

Specifications · IRIS ANT 3D series

SpecP5P5D
FormatIn-line · single laneIn-line · dual lane
Camera / 3D technology21MP high-speed industrial camera · 4-direction Scheimpflug projector21MP high-speed industrial camera · 4-direction Scheimpflug projector
FOV / optical resolution50 × 40 mm / 10μm50 × 40 mm / 10μm
Height accuracy / range±6μm / 25 mm±6μm / 25 mm
Inspection speed>10 cm²/s>10 cm²/s
PCB size50×50–500×600 mm50×50–500×300 mm (dual lane, per lane)
Thickness / component height0.6–5 mm / 50 mm top · 40 mm bottom0.6–5 mm / 50 mm top · 40 mm bottom
Min. component0603 (mm) / 0201 (inch)0603 (mm) / 0201 (inch)

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Shared specs · rail height 900±20 mm · X/Y/Z AC servo drive, ball-screw accuracy ±0.01 mm · AC220V 50/60Hz 8.8 kW · air supply 4–6 bar · 1290 × 1710 × 1990 mm · offline programming software / external barcode scanner / open MES traceability interface / repair-station host.

DaoAI in-house 3D camera · structured-light imaging

WHY DAOAI

We build our own 3D cameras —
not a rebadged third-party module.

Most "3D AOI" systems on the market bolt a third-party structured-light or ToF module onto a generic algorithm. Our 3D camera is proprietary — built in-house from sensor calibration through 3D reconstruction and point-cloud algorithms, full stack. That is what brings 2D-blind-spot defects — hidden solder joints, coplanarity, micron-level topology, and voids.

  • Sensor and algorithm developed together — calibration precision and iteration speed aren't gated by a third-party module's supply cycle.

  • 2D-3D fusion is designed in from the ground up, not two systems bolted together as a "fake fusion."

APPLICATIONS

High-end PCBA

3D solder volume, coplanarity, tombstone and lift inspection of solder joints.

Semiconductor packaging

BGA / CSP voids, ball height and coplanarity.

Automotive electronics

3D dimensions and coplanarity for high-reliability soldering.

Precision assembly

3D verification of assembly height, clearance and positional deviation.

SOVEREIGN AI VALUE

Your process know-how never leaves your line.

Yield curves, defect signatures, process parameters — this is a factory's core trade secret. Under IDC's framework, DaoAI's 3D AI AOI hardware starts with data sovereignty: fully on-prem deployment, with point-cloud data and results never leaving your site or training any third-party model.

  • Process parameters stay yours

    Good-sample templates and defect libraries are decades of production know-how — we help you use it, never help anyone else learn it.

  • <12ms edge inference, works offline

    Core inspection logic in DaoAI AI AOI runs on the line itself, independent of external networks or cloud availability.

  • Sharper on your line, every day

    Line feedback keeps sharpening detection on your line — the edge you gain is your own competitiveness, not a shared foundation.

Buyer questions · FAQ

FAQ

How accurate is the IRIS ANT P5 / P5D in three dimensions?

Height accuracy is ±6μm using the calibration tool, optical resolution is 10μm, the maximum height measurement range is 25mm, and inspection speed exceeds 10cm²/s. The vision system pairs a 21MP high-speed industrial camera with a four-way Scheimpflug projector over a 50×40mm field of view.

What is the difference between the P5 and the P5D?

The P5 is a single-rail in-line machine and the P5D is dual-rail for parallel production on high-throughput SMT lines. Both share the same vision system and inspection capability: PCBs from 50×50 to 500×600mm on the P5 and 500×300mm per rail on the P5D, 0.6–5mm thick, component heights to 50mm on the top side and 40mm on the bottom, and a smallest part of 0603 (mm) / 0201 (inch).

What can the 3D models detect that a 2D system cannot?

Beyond component and solder checks, the 3D models measure solder fillet height and fillet volume percentage, excess and insufficient solder, bridging, lifted leads, and scratches or solder contamination on gold fingers. They inspect assembly and solder quality for solder-paste, red-glue and post-wave processes, and perform height-based detection of component height and lifted-lead cold joints.

The Q&A above was generated with AI assistance and is for reference only; official specifications and commitments are subject to direct consultation.

Deployments · CASE STUDIES

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MACHINES

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