Pharma / Drug · APPLICATION SCENARIO

Vial & Ampoule Light Inspection

DaoAI's Vial & Ampoule Light Inspection: 98%+ Detection rate, 0.5–1s Inspection window per vial. Fill level, seal integrity, and glass fragments are the three most critical quality metrics on a sterile filling line.

Scenario · Vials: Cracks / Foreign Matter / Fill Level

Vial & Ampoule Light Inspection

Challenge & Solution

Vial & Ampoule Light Inspection

ChallengeGlass fragments look up to 90% similar to light refracted off the vial wall; the inspection window per vial on a high-speed filling line is just 0.5–1 second, and traditional detection rates were only 80%.

SolutionDaoAI — A single inline solution covers fill level, sealing, and glass fragments together, validated against GMP audit requirements.

98%+Detection rate (was 80%)
<2%Missed detection rate (was 15%)
0.5–1sInspection window per vial
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Recommended equipment: 2D ACI (AI-AOI) · AOI Software

View full case study → Vials and Ampoules: Ensuring Liquid Level, Sealing

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This article is an original publication by WeLinkirt (DaoAI). Under customer confidentiality, cases are anonymized industry scenarios and figures are illustrative; see product pages for official benchmarks.

FAQ

What's the biggest challenge in Vial & Ampoule Light Inspection?

Glass fragments look up to 90% similar to light refracted off the vial wall; the inspection window per vial on a high-speed filling line is just 0.5–1 second, and traditional detection rates were only 80%.

Vial & Ampoule Light Inspection: How does DaoAI solve this?

DaoAI — A single inline solution covers fill level, sealing, and glass fragments together, validated against GMP audit requirements.

Vial & Ampoule Light Inspection: What results can this deliver?

In DaoAI's real production deployments, Detection rate (was 80%) reaches 98%+, Missed detection rate (was 15%) reaches <2%, and Inspection window per vial reaches 0.5–1s (case studies are simulated scenarios based on real product capabilities; see product pages for official benchmarks).

How much does Vial & Ampoule Light Inspection typically cost?

Vial & Ampoule Light Inspection pricing depends on production-line scale, number of inspection points, and deployment mode (cloud/edge/on-premise); configurations vary significantly by customer, so we don't publish a fixed price list. Book a demo for a quote and implementation timeline tailored to your setup.