Production Integration

11 capabilities to fit your production workflow.

The DaoAI ACI OS — Line handling, quality analysis, data export, and support. Each capability is built into the inspection software.

Production integration lists the line handling, quality analytics, data export and support functions built into DaoAI's (微链道爱) ACI OS. Its boundary with "requires custom development" is that these capabilities exist natively in the inspection software — MES hookup, data export and quality trends need no extra code.

Line handling

Capture Path OptimizationThe camera stops only where the board requires it. Fewer captures per board with every check enabled.
Top/Bottom Side Program SelectionProgram each side of a double-sided assembly separately, then run both in one inspection. The AI recognises which side is in front of the camera and applies the matching program.
Pass/Fail Board RoutingFailed boards are sorted according to the configured strategy, without operator intervention.

Quality analysis

Gage R&R (GR&R)Repeatability and reproducibility study run in the software, on your boards, with the result exported directly.
Process Capability (Cpk)Process capability calculated from the inspection measurements the machine is already taking.
First Pass YieldWhole-board and sub-panel FPY. Per-position yield in a panel shows where a stencil or reflow problem sits.

Data & traceability

MES ExportCSV results, defect crop images, and the whole-board image per unit. Defect codes mapped to your MES vendor codes.
Inspection History & ReportsEvery inspection is stored with its images and verdict, so any board can be traced back. Reports and all analysis views export to Excel.

Operations & support

Repair StationA dedicated screen for the repair operator: the defect call, its location on the board, and the image behind it.
Offline ProgrammingProgram a product on a machine away from the line, export it, and import it on the production machine.
Remote SupportRemote assistance from our engineers when a problem needs a second look.

Bring your quality and MES requirements.

Spend 30 minutes with one of our engineers. We’ll confirm the gauge study, the MES format, and the line handling before the machine ships.

Send us a board and we will tell you which machine it needs.